The first job of the day took us to Penryn to work on not one, but two Fiat vehicles for Lionel—starting with a well-kept Fiat Ducato camper fitted with the 2.3D 150bhp engine.
Lionel had been experiencing persistent EGR system problems that several local garages had been unable to resolve. With an upcoming trip planned, he needed a reliable solution—and that’s where Kernowsport came in.
EGR Problems Resolved & Camper Power Boosted
We quickly diagnosed and resolved the EGR issues, restoring proper operation and eliminating the faults that had been causing trouble. While we were there, Lionel opted to enhance the driving experience with a performance remap.
The result?
The Ducato camper was transformed from 150bhp to just under 190bhp, delivering:
- Stronger torque for hills and overtaking
- Smoother power delivery
- Improved drivability when fully loaded
Perfect for touring Cornwall—or heading much further afield.
Why Battery Conditioning Matters During ECU Work
Interestingly, this particular ECU took almost an hour and a half to read. While unusual, some ECUs simply take longer, and patience is part of doing the job correctly.
This is exactly why we always use a CTEK battery conditioner during remapping. Maintaining stable voltage prevents interruptions during the read/write process—something you definitely want to avoid when working on modern ECUs.
Fiat 500 Hybrid Remap – Small Engine, Real-World Gains
With the camper sorted, we also turned our attention to Lionel’s Fiat 500 Hybrid. While the 900cc engine isn’t about big headline numbers, the remap delivered around a 15% improvement—which makes a noticeable difference on Cornish hills and during everyday driving.
It’s a great example of how remapping isn’t just about performance figures, but about real usability.
Mobile Camper & Car Remapping Across Cornwall
We had a great time chatting, putting the world to rights, and getting both vehicles running exactly as they should. We’re already looking forward to seeing the next camper Lionel brings our way.
Kernowsport provide mobile tuning and diagnostics across Penryn, Falmouth, Truro, Redruth, Camborne, Helston, Hayle, Penzance, and the wider Cornwall area.
If you need help with:
- Camper van remapping
- EGR, DPF or AdBlue issues
- ECU diagnostics
- Improved drivability for touring vehicles
We’re here to help.
👉 Book your remap or diagnostic visit
👉 Learn more about our Vehicle Remapping Services
👉 Explore our Diagnostics & ECU Solutions
👉 See more real jobs in Our Work














