Kernowsport Diagnostics & Tuning – Viezu-Approved Mobile ECU Remapping Services in Hayle, Cornwall

Isuzu D-Max at Harts Haulage in Pool Cornwall after DPF and EGR repair by Kernowsport

Isuzu D-Max DPF & EGR Repair in Pool at Harts Haulage

Today, we paid a visit to our friends at Harts Haulage in Pool to help one of their drivers who was having DPF and EGR problems on his trusty Isuzu D-Max. We’ve been seeing quite a few Isuzus in the workshop lately, so we know our way around them. While we were there, we also took the opportunity to reset the service lights on Boss man Neil’s VW Amarok — which had the full Kernowsport performance treatment a few months ago. It’s always a pleasure to visit Harts and see their impressive mix of lorries — from modern workhorses to beautifully restored vintage trucks that Neil collects. At Kernowsport, we have the specialist tools, software, and cables to handle almost any vehicle, including HGVs, LCVs, plant machinery, and cars. So, if your truck, van, or car is having trouble, get in touch and we’ll get you back on the road. Related Services

Read More »
2015 Range Rover Evoque in Newquay awaiting AdBlue and DPF fix by Kernowsport.

Range Rover Evoque AdBlue & DPF Repair in Newquay

Our second job of the day took us to Newquay, where a customer had a 2015 Range Rover Evoque suffering from both AdBlue and DPF issues. We see a fair number of these Evoques from around 2016–2017, and while we’re familiar with the faults, they’re fitted with a variety of ECU types which can present different challenges. On this occasion, our trusted Alientech Kess 3 tool wasn’t able to process the job, so we turned to our Magic Motorsport Flex system instead. These two tools are very different but achieve the same result, and as professional tuners we rely on having multiple systems available — when one can’t do it, the other usually can. Thanks to having the right equipment and the experience to adapt, we were able to quickly resolve the EGR and AdBlue issues on this Evoque, along with the DPF problems that were causing it to underperform. Another Kernowsport customer left happy, with their Range Rover running smoothly again and ready for many more miles on Cornish roads. Related Services

Read More »
2016 Range Rover Evoque with DPF issue parked at Kernowsport Camborne workshop

Emergency DPF Fix on Range Rover Evoque in Breage Saves Holiday Plans

Location: Breage / Camborne / St AgnesVehicle: 2016 Range Rover EvoqueService: DPF Fault Fix – Limp Mode RecoveryCustomer: Holidaymakers from Manchester One of today’s standout jobs was a last-minute DPF rescue for a lovely family from Manchester who were on holiday in St Agnes, Cornwall. Their trip was nearly cut short when their 2016 Range Rover Evoque went into limp mode due to a DPF warning light coming on — a frustrating and stressful problem, especially far from home. Luckily, they were in Breage when the fault occurred, and their route back to St Agnes took them right past our Camborne workshop. After giving us a quick call, we arranged to take the vehicle in right away. We quickly diagnosed the issue and carried out the necessary DPF repairs and remap, getting the Evoque out of limp mode and back on the road in time for them to make their journey home the next day. From St Agnes to Manchester is no small drive, and we were more than happy to help ensure they weren’t stranded. At Kernowsport, we pride ourselves on helping people when they need it most — even if that means taking on emergency jobs outside of

Read More »
DPF and EGR delete with performance remap on Vauxhall Zafira St Austell

Evening ECU Remap and Emissions Solution for Vauxhall Zafira in St Dennis

One of our jobs today took us to St Dennis, just outside St Austell, to help local customer Liam with his rough-running Vauxhall Zafira. He had booked in for an EGR delete, DPF delete, and a custom performance remap — and as always, Kernowsport was happy to work around his schedule and attend in the evening after he finished work. This particular Zafira posed an extra challenge: unlike many vehicles that allow remapping via the OBD diagnostic port, this one required the ECU to be removed and connected directly via cable. While it may look like open-heart surgery, this method is often safer. It allows us to take a full backup of the ECU and gives the flexibility to return the car to its original factory settings if ever needed. Once connected and mapped, the transformation was huge. The Zafira now produces a healthy 200BHP, offering far better throttle response, smoother power delivery, and a noticeably more engaging drive. Liam was a happy man, and we were glad to bring another vehicle back to life in mid Cornwall. At Kernowsport, we specialise in mobile ECU remapping and diesel tuning across Cornwall – including evening and weekend appointments. Whether you’re in

Read More »
Audi A5 EGR and DPF delete in Tuckingmill Camborne by Kernowsport mobile ECU service

Fast Audi A5 EGR and DPF Solution in Camborne – Another Happy Kernowsport Customer

Sometimes everything just falls into place. While heading back from a job in Bodmin, we received a call from Andreus in Camborne who had been recommended to Kernowsport by another satisfied customer. His Audi A5 was suffering from a number of issues caused by a failing EGR valve and DPF system. As we were passing nearby on the A30, we were able to stop by his location in Tuckingmill within just 15 minutes. Once on-site, we quickly diagnosed the problem and applied an EGR and DPF delete solution through our custom ECU remapping process. Within the hour, the car was running smoothly again – no more warning lights, no more limp mode, and a very happy owner ready to get back on the road. At Kernowsport, we understand how important fast response times and reliable results are, especially when your car becomes undriveable. We’re proud to offer rapid mobile ECU tuning and fault resolution across Camborne, Redruth, and throughout Cornwall. Whether you’re dealing with a clogged DPF, faulty EGR, or just want more performance from your vehicle, we’re here to help. Why Choose Kernowsport for ECU Remapping in Camborne? Book ECU Remapping in Camborne Today If your vehicle is suffering

Read More »
Vauxhall Vivaro at RWG Engineering Redruth receiving a Stage One remap by Kernowsport

Vauxhall Vivaro Stage One Remap and Emissions Fix at RWG Engineering, Redruth

We were recently called out to help with a 2018 Vauxhall Vivaro at RWG Engineering in Redruth — and this one had a full list of common van troubles. Like many late-2010s Vivaros and similar Peugeot models, it was suffering from a combination of EGR problems, AdBlue faults, and DPF issues. This hardworking van was clearly tired and running rough, and with it being a vital vehicle for the team at RWG, they needed a fast, professional fix. Owner Ross decided to make the most of the visit by having a stage one performance remap done at the same time — a great way to boost reliability and driveability once the emissions faults were resolved. We carried out the work at the Harts Haulage workshop in Pool, where RWG Engineering is based. At Kernowsport, we understand that vehicles like this are tools of the trade — downtime costs money. That’s why we were happy to get to the site by 6PM to make sure everything was sorted and back on the road by morning. The result? A smoother, stronger, and more reliable Vivaro — with a noticeable boost in performance thanks to the custom remap. Mobile Van Remapping and Diagnostics

Read More »
Mercedes E250 WGR delete, DPF delete and remap by Kernowsport

Mercedes E250 Diagnostic & ECU Repair – Mobile Visit to Falmouth

This Mercedes E250 came to us with multiple dashboard warning lights, including check engine, service required, and EGR system faults. The vehicle was in a poor state, but we were more than happy to help — even on a Sunday morning, travelling directly to the customer in Falmouth. As the ECU had already been remapped elsewhere, we started by taking a full backup of the existing file. We then carefully removed the EGR and DPF warning codes, resetting all fault lights and restoring the vehicle to full working order. Now, the dashboard is completely warning-free, and the customer is safely back on the road. Thanks to our Starlink satellite internet, we’re also able to accept secure card payments from any location — making our mobile vehicle diagnostics and ECU tuning services even more convenient across Cornwall.

Read More »
alientech kess 3 ecu remap

Performance Upgrade: Fiat Ducato Remap & DPF Regeneration

We recently gave our ex-BT Fiat Ducato a much-needed performance boost. The standard 2.0L 2017 model comes with just 115BHP – the entry-level engine in the Ducato range – and it really shows when climbing hills. It’s a solid van, but a little sluggish, especially when fully loaded. This model, like most Ducato, Boxer, and Relay vans, requires the ECU to be removed for tuning – a bit of a hassle, but it comes with benefits. Removing the ECU allows us to take a full backup of the original software, which is always handy if a rollback is ever needed. While it may look like open-heart surgery for your van, ECU removal on the Ducato is fairly straightforward. And the results speak for themselves: we boosted the power from 115BHP to a lively 190BHP – a transformation you can really feel on the road. We also carried out a DPF regeneration and removed the factory speed limiter, giving the van a much smoother and more responsive drive. If you’ve got a Fiat van that’s feeling underpowered, this is a great reference point for what’s possible. Get in touch to unlock your van’s full potential.

Read More »