Kernowsport Diagnostics & Tuning – Viezu-Approved Mobile ECU Remapping Services in Hayle, Cornwall

Vauxhall Corsa 1.2 diesel at Lockley Contracting in Mount Hawke.”

Vauxhall Corsa 1.3 Diesel DPF Delete – Mount Hawke, Porthtowan

Another productive day working with our trade partners at Lockley Contracting in Mount Hawke, just outside Porthtowan. We regularly support independent garages across Cornwall, providing reliable ECU software solutions they can trust—and this job was a perfect example. Blocked DPF on a Vauxhall Corsa 1.3 Diesel Their customer’s Vauxhall Corsa 1.3 diesel had a blocked DPF, causing drivability issues and warning lights. As is often the case, the physical side of the work was handled by Tom and Ollie at Lockley Contracting, who then called Kernowsport in to take care of the software side of the DPF delete. Where appropriate, we also: Because the pricing is the same, most customers choose to take advantage of the performance and reliability benefits while we’re there. Clear, Simple Pricing – No Surprises One thing that sets Kernowsport apart is our straightforward ECU pricing structure. Unlike many tuning companies, we’re happy to: It’s a win-win: improved reliability, better driveability, and more value for the vehicle owner. Learn more about our approach on the DPF & EGR Solutions page. Bench Mode ECU – Done the Right Way This Corsa runs a Bosch EDC17C69 ECU, which is bench mode only. While that sounds daunting, the good

Read More »
2010 Honda Accord 2.0 diesel in Carharrack near Lanner.

Honda Accord 2.0 Diesel ECU Diagnostic – Carharrack, Lanner

This last-minute call-out took us to Carharrack near Lanner to diagnose a 2010 Honda Accord 2.0 Diesel that wasn’t behaving as it should. The owner reported that the vehicle had previously been remapped and was now suffering clutch slip in the higher gears—a classic symptom that can point to either poor calibration or an underlying mechanical issue. ECU Bench Read for Accurate Diagnosis Normally, if a customer wants a remap adjustment or software update, we would work via the OBD port. However, to properly assess what had been done in the past, this Accord required a full ECU bench read. A bench read allows us to: We sent the file to our trusted calibration partners at Viezu for analysis. The Real Cause: Mechanical, Not Software Interestingly, the existing remap itself was not badly written. However, the data clearly showed that: This is an important point—and one we’re always upfront about at Kernowsport. Software cannot fix worn mechanical components; it can only mask the symptoms temporarily. A Sensible, Honest Solution Rather than pushing more power or attempting to hide the issue, we: This bought the owner valuable time—allowing them to continue using the car while planning and budgeting for a clutch

Read More »
Ford Mondeo diesel parked in Padstow North Cornwall for DPF delete.

Ford Mondeo DPF Delete & Remap – Padstow, North Cornwall

This job took us up to Padstow on the North Coast of Cornwall and was a little more unusual than most of the DPF work we carry out. A local mechanic had correctly diagnosed DPF issues on this 2010 Ford Mondeo diesel and suggested a DPF delete as the most cost-effective long-term solution. The owner contacted Kernowsport to take care of the ECU software side of the work. Software-Only DPF Deletes – Honest Advice Matters What made this job slightly different is that the owner initially opted for a software-only DPF delete, without physically removing the diesel particulate filter. Typically, a proper DPF delete involves two key stages: While we were perfectly happy to carry out the software work, we clearly explained that leaving the DPF physically in place would eventually lead to blockage, as exhaust soot would still accumulate over time. At Kernowsport, we don’t tell customers what they must do. Instead, we provide clear, honest information, allowing you to make an informed decision based on your budget, usage, and plans for the vehicle. You’re the customer, after all. DPF Delete Completed & Mondeo Back on Form After discussing the options, the DPF was fully removed, and we carried

Read More »
Audi A5 2.0 TDI in black at Smiley Pistons workshop in Cornwall.

Audi A5 2.0 TDI DPF, EGR Delete & Stage 1 Remap

Today’s first job saw us working on this excellent Audi A5 2.0 TDI, originally from Mousehole, which was booked in at our partner garage Smiley Pistons for a DPF and EGR delete, along with a Stage 1 performance remap. Smiley Pistons certainly attract Audi owners, and over the past few months we’ve completed multiple Audi A5 remaps through their workshop—always a pleasure to work on such well-engineered cars. Low-Mileage Audi A5 in Excellent Condition This particular A5 was a low-mileage example, finished in classic black and in superb condition throughout. Vehicles like this are ideal candidates for software optimisation, especially when emissions-related issues start to appear. DPF faults are common on the Audi 2.0 TDI, particularly on vehicles that see short journeys or mixed driving. Rather than repeatedly repairing components, many owners choose a DPF and EGR software solution, paired with a performance upgrade to enhance drivability. Performance Gains & Safe ECU Programming As expected, the Audi responded very well to tuning, with the 2.0 TDI engine typically achieving around 200 BHP, depending on variant and factory output. Alongside improved power, owners also notice stronger mid-range torque and smoother power delivery. This A5 was completed via a secure OBD connection,

Read More »
VW Golf running fault-free after DPF and EGR delete with stage 1 remap.

VW Golf 2.0 TDI DPF & EGR Delete in Camborne

The first proper job of the new year took us to Camborne, where we were called out to resolve issues on a VW Golf 2.0 TDI that had been left in limp mode with an engine management light following a DPF delete over the holiday period. The physical work had already been done, but as is often the case, the software side hadn’t been completed, leaving the car restricted and undriveable. More Than Just a DPF Issue On inspection, it quickly became clear that this Golf also had an EGR blanking plate fitted, meaning the ECU still expected emissions components that were no longer present. This is a common scenario—and exactly where professional ECU calibration is essential. Without the correct software updates, fault codes, limp mode and warning lights are unavoidable. Prepared for Any Situation – Even Snow and Flat Batteries Thankfully, all Kernowsport vehicles are fully equipped for on-site work. This one needed a little extra care, as it was also suffering from: Using our CTEK battery conditioner, we stabilised the voltage and safely carried out a full OBD ECU write, applying:✔ DPF delete software✔ EGR delete software✔ Stage 1 performance remap Voltage stability is critical during ECU programming,

Read More »
Mercedes Vito diesel undergoing ECU remap by Kernowsport in Camborne.

Trade Partner Remapping at Smiley Pistons, Troon

At Kernowsport, we place huge value on our relationships with trusted local garages, and we’re always pleased to work alongside experienced teams who care about doing the job properly. This visit took us to Smiley Pistons in Troon, near Camborne, where we’ve completed a number of successful tuning and emissions jobs over time. When garages come back to us repeatedly—and even entrust us with their own vehicles—we see that as the strongest recommendation possible. BMW 1 Series Remap… and Then Another Van The original booking was a Stage 1 performance remap on a BMW 1 Series, but while we were on site, we were also asked to remap Smiley Pistons’ own Mercedes Vito diesel. Mercedes Vito vans are an excellent platform for tuning. With a Stage 1 remap, they consistently deliver impressive results—often pushing well beyond 200 BHP, transforming them into genuinely quick and highly usable work vehicles. DPF & EGR Software Deletes for Reliability As is often the case with trade work, performance wasn’t the only goal. We also carried out DPF and EGR deletes at ECU level, improving:✔ Long-term reliability✔ Throttle response✔ Fuel efficiency✔ Reduced risk of repeat fault codes This approach is particularly popular with garages and

Read More »
Ford Ranger 2.2TD in Helston with DPF software fault being resolved.

Ford Ranger DPF Software Fix in Helston

At Kernowsport, we regularly support main dealers and independent garages when vehicles fall outside their tooling capabilities or present unusual software issues. This time, we were called to Helston to assist with a Ford Ranger 2.2TD that had developed DPF-related fault codes following a routine dealer software update. When Dealer Updates Clash with Previous Modifications Unbeknown to the dealership, this Ranger had previously undergone a DPF delete. When Ford’s latest software update was applied, it reintroduced emissions checks—triggering fault codes and illuminating the engine management light. The owner was left with two options: Unsurprisingly, they opted for the more cost-effective software solution. Professional OBD Programming with the Right Equipment Using our Alientech KESS 3, we carried out a safe and controlled OBD ECU write, ensuring the vehicle’s software correctly reflected its current configuration. This job also marked the first proper outing of our fully equipped VW Caddy, allowing us to put our CTEK battery conditioner to work during live programming—maintaining perfect voltage stability throughout the process. Reliable power management is essential during ECU work, and it’s one of the many small details that separates professional remapping from risky shortcuts. Back on the Road – Fault-Free and Running Right Despite a

Read More »
Fiat 500 at Lockley Contracting in Mount Hawke for DPF delete by Kernowsport.

Fiat 500 DPF Delete for Lockley Contracting in Mount Hawke

We were back over at Lockley Contracting in Mount Hawke today for another job—and interestingly, this was the third Fiat 500 we’ve worked on this week. Some weeks we seem to get a run of the same models, and the Fiat 500 is certainly a familiar sight for us at Kernowsport. This particular vehicle was booked in for a DPF delete, with the physical work handled by the team at Lockley Contracting and the software side completed by Kernowsport. Trusted DPF Work – Hardware & Software Done Right DPF work isn’t something many garages are keen to take on—it’s messy, time-consuming, and often avoided altogether. That’s why it’s great to work with specialists like Oliver and Thomas at Lockley Contracting, who are happy to: All without fuss and at very competitive prices. Once the hardware side was complete, we dropped in to carry out the DPF delete software, ensuring the ECU was correctly configured and free from fault codes. Quick Turnaround, Real-World Results As expected, this Fiat 500 was a quick and straightforward job. Within a short time, the vehicle was: The owner relies on the car for a daily commute from Penzance to Treliske, so minimising downtime was essential.

Read More »
Range Rover Evoque 2.0D parked in Camborne for AdBlue and DPF delete by Kernowsport.

Range Rover Evoque AdBlue & DPF Delete in Camborne, Cornwall

Here at Kernowsport, we see a steady stream of Land Rover and Range Rover vehicles, most commonly for AdBlue-related problems. The majority of these fall within the 2016–2019 model years, and the Range Rover Evoque 2.0D is one of the most frequent visitors. This particular job took us to Camborne, where we met a customer of Smiley Pistons in Troon. We’ve worked on a number of vehicles for them over the years, and this Evoque was another great example of how workshops and specialists can work together to get the best result for the customer. DPF Hardware Done – Software Sorted by Kernowsport Smiley Pistons had already carried out the DPF hardware delete, and our role was to complete the software side, including: This kind of collaboration works perfectly—hardware handled by a trusted local garage, and ECU software completed by Kernowsport. Aldi Car Park Diagnostics – A First for Us! Meeting customers in car parks is pretty common for us—it’s often the easiest and most convenient option with plenty of space.But this was a first… Aldi car park in Camborne! That said, it worked perfectly. Just Lidl to go, and we’ll have completed a job in every major supermarket car

Read More »
BMW 1 Series diesel parked in Lanner near Redruth before remap by Kernowsport.

BMW 1 Series Diesel Remap, DPF & EGR Delete in Lanner, Near Redruth

We seem to have worked on a lot of BMW 1 Series diesels recently, and this visit to Lanner, near Redruth, was another great example of why they remain such a popular choice for tuning. The owner had already completed the physical DPF and EGR removal himself and called on Kernowsport to take care of the software side, along with a Stage 1 performance remap to bring everything together properly. An Early BMW 1 Series – And One of the Cleanest We’ve Seen This particular car was a 2004 model, making it one of the earliest BMW 1 Series diesels on the road. Despite its age, it was also one of the cleanest examples we’ve seen for the year—clearly well looked after and a real bargain for the owner. With the right tuning and software corrections, cars like this can continue to offer reliable, economical motoring for years to come. Why BMW 2.0D Engines Are Fantastic Value to Tune BMW’s 2.0D diesel engines are among the best “bang for buck” engines we work on here at Kernowsport. Depending on the year and specification, a Stage 1 remap can typically take these engines from: That means: It’s hard to find another

Read More »
Mercedes Vito after successful remap and DPF delete solution in Mount Hawke, Cornwall.

Mercedes Vito DPF Delete & Remap for Lockley Contracting in Mount Hawke

Today’s visit took us to Mount Hawke to help our friends at Lockley Contracting, who had a customer with a Mercedes Vito undergoing a DPF hardware delete. They asked Kernowsport to come in and complete the software corrections and add a reliable performance remap to finish the job properly. The Vito platform is one of the best vans on the market for tuning—smooth to drive, robust, and very responsive to a well-written map. From 114bhp to 130bhp – A Noticeable Boost This Vito began as a 114bhp model, but with some Kernowsport tuning magic, we safely increased it to around 130bhp, giving the owner: At the same time, we corrected the EGR and DPF fault codes that naturally occur following hardware removal. The result?A cleaner-running van, more power underfoot, and a much happier customer. Partner With Kernowsport – Tuning Support for Garages Across Cornwall This job is a great example of how Kernowsport works with garages throughout Cornwall.If you own a workshop and want a reliable, fast, and professional tuning partner, we’d love to hear from you. We offer: Kernowsport is rapidly becoming Cornwall’s number one tuner, known for dependable results and honest, affordable service. Need a Trusted Garage in

Read More »
Citroën Relay Luton van in Wadebridge before remap and DPF software correction.

Citroën Relay Luton Remap & DPF Software Correction in Wadebridge

Today we headed up to Wadebridge to work on another Citroën Relay Luton van for one of our repeat customers. This particular vehicle has truly lived a hard-working life—clocking over 260,000 miles, the equivalent of driving around the world ten times! And impressively, it’s still not the highest-mileage van in their fleet. The owner runs an antique-dealing business and a busy “man and van” service, meaning the van needs to be out on the road 24/7, earning its keep. We had previously tuned another one of their Relays, so they knew exactly who to call when this one needed attention. Fixing a DPF Delete the Right Way This Relay had recently undergone a local DPF delete, but the software side hadn’t been completed properly—resulting in unwanted faults and poor drivability. We were brought in to: Our Blend map is ideal for vehicles like this: It offers a perfect mix of additional power and enhanced fuel efficiency, without the intensity of a full Stage 1 remap—making it a smart, safe choice for hardworking vans. A Reliable Tuning Option for High-Mileage Vans in Cornwall For vans working at this mileage, reliability is everything.Our tuning approach always prioritises: After completing the work, this

Read More »