Kernowsport Diagnostics & Tuning – Viezu-Approved Mobile ECU Remapping Services in Hayle, Cornwall

Peugeot Expert van in Menheniot near Liskeard fixed by Kernowsport after AdBlue problems

Peugeot Expert AdBlue Fix in Menheniot near Liskeard

Job two of the day was a call-out to Menheniot, near Liskeard, where our customer was busy refurbishing a property but ran into vehicle trouble. Their 2020 Peugeot Expert was suffering from AdBlue problems and had started to smoke heavily, which wasn’t great for them, their vehicle, or their customers nearby. AdBlue issues can present in several ways, but in this case the pump had stuck on, spraying excess AdBlue into the exhaust. This caused plumes of unpleasant white smoke and made the van practically unusable. Fortunately, Kernowsport were able to diagnose and fix the fault quickly, carrying out the repair roadside in Menheniot. Within no time, the Peugeot Expert was back in its usual reliable condition without the need for lengthy downtime or a garage visit. For small businesses, keeping work vans on the road is essential — and we always do our best to work around your day and get your vehicle running smoothly again. If you’re having similar issues, check out our AdBlue Delete Services to learn how we can help. Why Peugeot & Small Business Owners Choose Kernowsport If your work van is showing AdBlue faults, smoking issues, or countdown errors, Kernowsport can keep your business moving. Need

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Mercedes C-Class back on the road in Cornwall after AdBlue and EGR delete by Kernowsport

Mercedes C-Class AdBlue Delete at St Ives Holiday Park in Hayle

One of today’s jobs took us to St Ives Holiday Park in Hayle, where a Mercedes C-Class diesel was suffering from the dreaded AdBlue countdown. We’ve seen quite a few Mercedes C200 and C220 models recently, all with similar issues. These can sometimes be a little tricky to work with, as the ECUs are either older units that take up to 90 minutes to read, or they need to be removed completely from the car to be remapped. This particular one was simply time-consuming rather than complicated. We carried out a full AdBlue delete, an EGR delete, and also applied a stage one performance remap. The end result? A C-Class that’s back on the road, AdBlue-free, and with improved performance — perfect for both reliability and driving enjoyment. Why Mercedes Owners in Cornwall Choose Kernowsport If your Mercedes diesel is showing AdBlue warnings or countdown messages, don’t wait until it reaches a no-start condition. Call Kernowsport and let us fix it quickly and permanently. Need Help with AdBlue Problems in Cornwall? At Kernowsport, we’re experts in fixing AdBlue, DPF, and ECU issues for cars, vans, and commercial vehicles across Cornwall. From Mercedes and BMW to VW, Land Rover, Peugeot, and

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Fiat Ducato camper conversion in Sennen Cornwall after performance remap by Kernowsport

Fiat Ducato Camper Remap in Sennen Cornwall

Job three today took us all the way to Sennen, after a busy run that included Wadebridge and Leedstown earlier in the day. Luckily, job four was just down the road in Angarrack — a welcome relief after covering so many Cornish miles! This job was on an ex-Variety Club Fiat Ducato camper conversion owned by Nigel, who had impressively converted it himself. We always enjoy seeing how other owners set up their Ducatos, and Nigel’s craftsmanship was seriously impressive. The task for us was to deliver a little more power and remove the restrictive speed limiter. Ducatos are known for being a little temperamental to remap, and this one was no exception — requiring some clutch presses, engine starts, and a bit of a “tuner’s dance” to get it right. The results made it all worthwhile. As Nigel himself summed up afterwards: “Massive improvement in power — like a new van.” That’s exactly what we like to hear at Kernowsport. Another campervan now ready to cruise Cornwall’s roads with more confidence and smoother performance. Why Campervan Owners in Cornwall Choose Kernowsport If your Ducato camper or other van conversion is struggling on hills or limited on power, Kernowsport can

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Kernowsport technician tuning Mini Cooper S John Cooper Works ECU in Wadebridge

Mini Cooper S John Cooper Works Remap in Wadebridge

We got an early call today to head to Wadebridge, after another tuner had let a customer down because they couldn’t work in the rain. That’s not a problem for Kernowsport — our trusty mobile workshop in the Ducato van is fully equipped to keep us going in any weather, making sure we never leave our customers stranded. The job was a stage one performance remap on a Mini Cooper S John Cooper Works. We see a lot of Minis, but the JCW models are much rarer, and they’re already fantastic cars to drive straight out of the factory. With our ECU remap, we were able to safely lift the power to over 200BHP, transforming it into a seriously lively little hot hatch. Another happy customer in Wadebridge, and another example of how Kernowsport can deliver performance and reliability where others fall short. From there it was a quick stop in Leedstown, and then down to Land’s End — quite a busy day for the team! If you’re having similar issues, check out our AdBlue Delete Services to learn how we can help. Why Choose Kernowsport for ECU Remapping in Cornwall? If you own a Mini Cooper S, John Cooper Works, or

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Kernowsport mobile ECU and AdBlue repair service in Camelford Cornwall

Mercedes GLE 350 AdBlue Fault in Camelford

Job number two today was an unusual one, and unfortunately interesting for all the wrong reasons. We were called to Camelford to look at a Mercedes GLE 350 that was suffering from persistent AdBlue issues. As usual, we carried out our diagnostic work, removed the AdBlue faults, and prepared the ECU fix. All went smoothly until we pressed the start button — and nothing happened. After two hours of diagnosis, testing with various tools, and even putting the original map back on, the cause became clear. Once this particular Mercedes GLE 350 records a “no start” AdBlue error, it cannot be cleared with standard tools — it requires a dealer reset to enable the engine to start again. This was the first case of its kind we’ve come across, and it serves as a valuable reminder: don’t ignore AdBlue warnings. This vehicle had been alerting the driver for more than 800 miles before finally locking itself into a no-start condition. For now, the car will need a trip to Mercedes for the reset. Once that’s done, we’ll return to apply the original Kernowsport AdBlue solution to prevent further issues. Why Fix AdBlue Faults Early? If your Mercedes, Audi, VW, or

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DPF cleaning and removal on Audi Q3 at Padsfab Fabrications in Pool Cornwall

Audi Q3 DPF Fix in Pool, Redruth

The first job after the bank holiday took us to our good friends at Padsfab Fabrications in Pool, where we were asked to help with a DPF problem on an Audi Q3. This Q3 had been sat unused for a long time and was suffering from DPF issues, alongside a long list of other faults that needed attention. That’s where our partnership with Padsfab comes in. Ben and the team there are able to deep clean or completely remove DPF systems, something that’s often far more effective than the “squirt-in cleaner” solutions that rarely solve the problem. In fact, DPF deep cleaning and removal has been one of our most popular services recently – we carried out seven DPF jobs in the last week alone. With the Audi’s DPF system sorted, it’s now back on the road and ready to serve as a reliable daily car once again. Another happy customer, and another example of how Kernowsport and Padsfab work together to keep Cornwall’s vehicles running smoothly. Why Choose Kernowsport for DPF Fixes in Cornwall? If your Audi Q3 or any other vehicle is showing DPF warnings, don’t waste time with ineffective quick fixes – let Kernowsport handle it properly.

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DPF and ECU diagnostic work on Vauxhall Vivaro by Kernowsport Cornwall

Vauxhall Vivaro DPF Fix in St Ives Cornwall

The last job of the day took us to St Ives, where a hardworking Vauxhall Vivaro was struggling with a blocked DPF. These vans are always interesting to work on, as many of the parts are actually Renault branded – the Vivaro shares a lot in common with the Renault Trafic. When we attempted to read the ECU in the vehicle, it wasn’t possible, so we had to remove it and work on it externally. This method, known as benching the ECU, can look more serious than it is – but in reality, it’s actually the safest way to work. By benching, we can take a complete backup of the ECU before applying changes, meaning there’s always a safety net. Fortunately, in our years of work, we’ve never had to use one of those backups – but we like to know it’s there! With the ECU work complete and the DPF issue resolved, this trusty Vivaro is now back on the road and ready for more years of service. Another happy Kernowsport customer in West Cornwall. Why Kernowsport for DPF Problems in Cornwall? If your van is showing DPF warnings or blocked filter problems, we’ll get you back on the

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Ford Ranger with AdBlue fault fixed by Kernowsport at Harts Haulage Redruth

Ford Ranger AdBlue Fix at Harts Haulage in Redruth

Job number two today took us to our good friends at Harts Haulage in Redruth, where a stunning 2018 Ford Ranger was struggling with AdBlue problems. Like many vehicles fitted with AdBlue systems, the sensors can become coated with crystals, causing false readings and triggering dashboard warnings. Left unchecked, these issues can quickly escalate into limp mode or even no-start countdowns. Fortunately, we’ve worked on plenty of these systems before and were able to diagnose and repair the AdBlue fault quickly, getting this 3.2-litre beast back into A1 condition and ready for work again. While we don’t see as many Ford Rangers as we do VW Amaroks these days, they remain a solid choice for trade and commercial use across Cornwall. It does seem that changes in tax rules have made them less common, but when maintained properly, they’re still a fantastic vehicle. Another happy customer, and another smooth fix for Kernowsport. Why Choose Kernowsport for AdBlue Problems in Cornwall? If your Ford Ranger, Amarok, or any other commercial vehicle is suffering from AdBlue issues, Kernowsport has the solution. Need Help with AdBlue Problems in Cornwall? At Kernowsport, we’re specialists in AdBlue, DPF, and ECU solutions for cars, vans, and

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Jaguar E-Pace with DPF issues fixed by Kernowsport in Pool Cornwall”

Jaguar E-Pace DPF Fix in Hayle & Pool

The first of three jobs today was this stunning Jaguar E-Pace, the very first one we’ve had the pleasure of working on. Owned by a customer from Hayle – our home town – the E-Pace had been suffering from some DPF (Diesel Particulate Filter) issues that needed urgent attention. To get the job sorted, we headed over to our friends at Pads Fab in Pool, a workshop we collaborate with a couple of times a week. Pads Fab is run by Ben, a real expert in welding and fabrication, and we’d happily recommend him if you ever need custom work done. He’s one of those rare people who can make almost anything from metal! With the Jaguar plugged into our diagnostic tools and some ECU work completed, we were able to get the DPF problem resolved quickly, getting the E-Pace running smoothly again. It’s always a pleasure working on something different, and we’re sure this one will now give its owner many more trouble-free miles around Cornwall. See you in a few days, Ben, for the next one! Why Choose Kernowsport for DPF Fixes in Cornwall? If your Jaguar or any other vehicle is showing DPF warnings or struggling with

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Toyota Proace camper in Looe Cornwall with AdBlue fix by Kernowsport

Toyota Proace Camper AdBlue Fix in Looe

Our first job of the day was a trip to Looe to visit Warren, who was having AdBlue issues on his well-kept Toyota Proace camper van. At Kernowsport, we always enjoy working on campervans and conversions — it’s a chance to see the different ways people set them up. Warren’s Proace was a fantastic example, fitted out as a day van with a smart solar system, leisure batteries, and an Apicool fridge. A proper little home-from-home! Unfortunately, like many modern vans, it had started suffering with AdBlue and DPF problems, which can be frustrating and ruin the enjoyment of a trip. Warren decided to call Kernowsport to get it sorted before it spoiled his plans. Luckily, this was one of the quicker jobs for us. We had the AdBlue and DPF issues resolved in under an hour — almost a record! By the time we left, the Proace was back in tip-top condition, ready for many more Cornish adventures. Why Kernowsport for Campervan AdBlue Fixes in Cornwall? If your camper van is showing AdBlue or DPF faults, give Kernowsport a call. We’ll come to you and get it fixed quickly, so you can get back to enjoying Cornwall.

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VW Transporter T5 at RWG Engineering in Pool, Redruth for ECU remap correction by Kernowsport

VW Transporter Remap & Turbo Issue Fixed in Pool, Redruth

Whilst at RWG Engineering in Pool, Redruth, we were asked to take a look at a heavily modified VW Transporter suffering from a mix of turbo, EGR, DPF, and remap issues. Judging by its colour, we suspect this van may have once had a previous life with a well-known breakdown company! With 249,000 miles already under its belt and now on its third engine, this T5 had clearly had a tough working life. On inspection, we found that the existing remap was far too aggressive, pushing excessive boost. The result? Overboost issues that were so severe they were blowing the welds off the aluminium turbo pipe — something we don’t see every day! To resolve the problem, we carefully backed off the map to make the power delivery smoother and the boost more controlled. This not only improves reliability but should also stop the constant frustration of repairs for the owner. We always enjoy seeing repeat customers, but we’d rather it be for upgrades and improvements, not for fixing unnecessary issues caused by poorly calibrated maps. Why Choose Kernowsport for VW Transporter Tuning? If your VW Transporter has been poorly tuned or is suffering from boost, EGR, or DPF problems,

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Land Rover Defender TD5 in Redruth with ECU remap and EGR delete by Kernowsport

Land Rover Defender TD5 Remap & EGR Delete in Redruth

One of today’s jobs was a Land Rover Defender TD5 in Redruth that had been suffering from excessive smoke caused by a faulty aftermarket tuning box. The issue meant it was repeatedly failing its MOT emissions test, leaving the owner frustrated. We were happy to head back to our friends at RWG Engineering in Redruth to get this sorted properly. The solution was straightforward: The results spoke for themselves. Despite having over 250,000 miles on the clock and being in daily use as a working vehicle, the Defender is now running smoothly and cleanly — like new again. We love working on Land Rover Defenders. They’re known for their toughness, simplicity, and reliability, even after decades of use. This TD5’s old-school OBD system allowed us to read and write the ECU in under 3 minutes, making the process quick and efficient. With its smoke problem fixed and performance improved, this Defender is ready to keep working hard for many more years to come. Why Choose Kernowsport for Land Rover Remapping? If your Land Rover Defender needs a remap, EGR delete, or performance tuning, Kernowsport is here to help.

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