Kernowsport Diagnostics & Tuning – Viezu-Approved Mobile ECU Remapping Services in Hayle, Cornwall

Mercedes Vito at Kernowsport workshop in Pool, Cornwall for DPF delete and performance remap.

Mercedes Vito DPF Delete, EGR Removal & Stage 1 Remap in Falmouth

Today’s job at Kernowsport was a little different — a Mercedes Vito from Falmouth, booked in for a DPF delete, EGR software removal, and a Stage 1 performance remap. That combination is quite common for this model, as the Mercedes Vito is a popular choice among local tradespeople and van enthusiasts across Cornwall who want more performance and fewer reliability issues. But this one had something extra special in mind… ⚙️ The Work: Power, Performance & Reliability The Vito had been suffering from a loss of power and multiple DPF fault codes, which is a familiar story for diesel vans used around town or on shorter trips. After diagnosing the issue, we carried out a DPF delete to permanently remove the root cause, and at the same time performed an EGR delete to prevent future recirculation-related faults. To finish, we applied a Stage 1 remap, optimised specifically for the 2.1L Mercedes engine — safely increasing power to just over 200BHP and improving throttle response and mid-range torque. The result? A smoother, more responsive van that now drives like it should — perfect for the Cornish hills and motorway runs alike. Learn more about our: 🔊 A Unique Twist – Custom

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2007 Land Rover Defender after performance remap and EGR delete in Nanstallon near Bodmin by Kernowsport.

Land Rover Defender Performance Remap & EGR Delete in Nanstallon, Bodmin

At Kernowsport, we’re always out and about across Cornwall — and this week saw us in Nanstallon, just outside Bodmin, for a job on a true British classic: the 2007 Land Rover Defender. This particular Defender came in for a performance remap and EGR delete, two of our most popular services for these hardworking vehicles. ⚙️ Breathing New Life Into a Cornish Workhorse The Defender is one of those timeless vehicles that never really goes out of style. Loved by tradespeople, farmers, and off-road enthusiasts, they’re built to work hard and last forever — though they can always benefit from a little modern tuning. This one had been remapped before at some point in its life, but our customer wanted to refine the power delivery and improve drivability, especially when towing heavy loads around the Bodmin and Nanstallon area. After applying the Kernowsport performance tune and carrying out a full EGR delete, the difference was immediate. The Defender pulled more smoothly, felt more responsive at lower revs, and delivered better throttle response — ideal for Cornwall’s hilly terrain and tight rural lanes. Learn more about our ECU Remapping Services and how they can transform your vehicle’s performance. 🍂 Preparing for

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Toyota Hilux running smoothly in Cornwall after DPF delete by Kernowsport.

Toyota Hilux DPF Delete in Cornwall

One of today’s jobs at Kernowsport was a DPF delete on this beautiful 2017 Toyota Hilux. These rugged pickups are incredibly popular here in Cornwall — they’re practical, stylish, and built to last. It’s no surprise the Hilux has a legendary reputation for reliability — famously surviving everything Top Gear could throw at it, including being left in the sea overnight! However, even the toughest vehicles can struggle when it comes to DPF blockages. 💨 The Problem: Persistent DPF Blockages The owner had already tried multiple DPF cleaning attempts, but the system continued to throw DPF clogging faults. This is a common issue for vehicles that do a lot of short trips or low-speed driving — the regeneration process doesn’t always complete, leaving the filter full of soot and ash. After weighing the options, the customer opted for a DPF delete — a permanent solution that removes the restrictive filter and the associated fault codes. At Kernowsport, we specialise in DPF deletes in Cornwall, ensuring vehicles like this Hilux can breathe freely and perform at their best again. Learn more about our DPF Delete Services here. 🔧 Additional Diagnosis: Speed Sensor Fault While working on the Hilux, we also noticed

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AdBlue countdown fault being diagnosed on Vauxhall Combo 1.5D using professional tuning tools.

Vauxhall Combo 1.5D AdBlue Delete in Carharrack

Another day, another AdBlue delete at Kernowsport! We’re seeing more and more Vauxhall Combo, Citroën Berlingo, Peugeot Partner, and Fiat Doblo vans with AdBlue problems — and it’s easy to see why. These vans all share the same Stellantis 1.5D engine, which is becoming notorious for AdBlue system faults even at low mileages. This particular Vauxhall Combo 1.5D, based in Carharrack, came to us with a no-start issue after the dreaded “AdBlue countdown expired” message. For a work van, that’s more than just inconvenient — it means lost income. ⚙️ Why AdBlue Problems Are So Common in These Vans The 1.5D engine, fitted across Vauxhall, Peugeot, Citroën, and Fiat vans, seems especially prone to AdBlue system failures. We’ve seen issues occur with as little as 40,000 miles on the clock. Common symptoms include: Even when serviced correctly, these systems can fail due to sensor crystal build-up or electrical faults. That’s why AdBlue deletes are one of our most requested services. If you’re having similar issues, check out our AdBlue Delete Services to learn how we can help. 🧰 Quick Fix, Professional Service At Kernowsport, we’ve worked on so many of these Stellantis-based vans that we could practically remove their ECUs

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Ford Fiesta 1.6 Zetec showing exhaust upgrades after remap by Kernowsport.

Ford Fiesta 1.6 Zetec Remap with Pops & Bangs in Crowlas

At Kernowsport, we love when customers come back to us for more! This time, Dean from Crowlas returned after we previously worked our magic on his Mini 1.4, which we had remapped for better performance and fuel efficiency. Dean recently upgraded to a Ford Fiesta 1.6 Zetec and wanted the same Stage 1 remap treatment — plus something a little extra… pops and crackles! ⚙️ Returning Customers, Returning Smiles It’s always great to catch up with familiar faces and see how our customers are getting on. Dean’s been busy since we last saw him, and we were delighted to help him upgrade his new daily driver. The Fiesta 1.6 Zetec is already a fun little car, but a performance remap from Kernowsport gives it that extra spark — both literally and figuratively. The added pops and bangs give it a sportier, more aggressive exhaust note without being over the top. Paired with improved throttle response and mid-range torque, this car now feels far more lively and responsive on Cornwall’s winding roads. Want to give your own car the same treatment? Learn more about our Performance Tuning Services. 💥 The Fiesta’s Transformation Our Stage 1 ECU remap tuned the Fiesta’s power

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Honda CR-V undergoing DPF delete at Kernowsport workshop in Pool, Cornwall.

Honda CR-V DPF Delete for Bodmin Customer at Kernowsport

At Kernowsport, we’re seeing fewer Honda CR-Vs these days, but when one turns up, it’s always a pleasure to work on. This particular CR-V came in from Bodmin for a DPF delete, after the owner’s local garage advised that the Diesel Particulate Filter (DPF) had reached the end of its life and could no longer be cleaned. Our customer — a 75-year-old enthusiast who’s kept his CR-V in excellent condition — wanted a long-term, reliable fix to avoid repeated DPF warning lights and limp-mode issues. 🔧 Why the Honda CR-V Needed a DPF Delete Like many older diesel vehicles, the Honda CR-V’s DPF system can eventually become too clogged to regenerate effectively. This results in increased backpressure, poor fuel economy, and engine warning lights. At Kernowsport’s workshop in Pool, we carry out DPF deletes and ECU programming for a wide range of vehicles, including older models like the CR-V that still have plenty of life left in them once the emissions systems are sorted. Our DPF delete process involves: 🏭 Workshop-Based DPF Solutions in Pool While Kernowsport offers mobile tuning and diagnostics across Cornwall, certain jobs — like this DPF delete — are best handled in our fully equipped Pool

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Kernowsport technician performing Stage 1 remap on BMW 118D Convertible in Porthleven Cornwall.

BMW 118D Convertible Stage 1 Remap in Porthleven

This week at Kernowsport, we had the pleasure of tuning not one, but two BMW 1 Series Convertibles — both receiving our popular Stage 1 performance remap. The second of the two was this stylish BMW 118D Convertible located in Porthleven, just three doors down from a recent AdBlue delete we carried out for a local tradesman. We seem to be spending quite a bit of time in Porthleven lately — and we’re not complaining! It’s always a good excuse to stop by Origin Coffee, one of our favourite Cornish coffee roasters. ⚙️ Stage 1 Remap Results – More Power, More Driveability The BMW 118D already offers a solid balance of performance and efficiency, but our Stage 1 remap took things to the next level. After calibration, this 2.0-litre diesel was pushing over 180BHP, transforming the driving experience with noticeably improved throttle response, torque delivery, and smoothness. It’s amazing what a well-optimised ECU can do. The owner was thrilled with the extra punch and how much more responsive the car felt, especially on Cornwall’s hilly coastal roads. Learn more about our ECU Remapping Services in Cornwall to discover what’s possible for your own vehicle. ⚠️ DPF Warning Detected – A

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VW Transporter T6 receiving AdBlue repair by Kernowsport at Kingsley Village Cornwall.

AdBlue Fixes for Citroën Berlingo & VW Transporter T6 Across Cornwall

At Kernowsport, we know that AdBlue issues can strike at the most inconvenient times — especially when your vehicle is counting down the miles to a complete no-start condition. Today we were called out to two last-minute AdBlue panic jobs in Cornwall: Both drivers were understandably concerned — but thanks to our specialist tools and experience with AdBlue delete and repair services, we were able to get both vehicles sorted quickly and back on the road the same day. ⏱️ Why You Shouldn’t Ignore the AdBlue Countdown If you see an AdBlue countdown warning, it’s essential to act fast. Once that countdown hits zero, your vehicle will refuse to start until the fault is fixed — which can be disastrous if you rely on your car or van for work. Our advice at Kernowsport is simple: “Don’t wait. If topping up the AdBlue tank or flushing the sensor doesn’t solve the issue, get it checked professionally as soon as possible.” We’ve seen many cases where a 1,000-mile countdown suddenly drops to zero without warning. Modern vehicles, especially Citroën, Peugeot, VW, and Ford diesels, are particularly sensitive to AdBlue system faults. Learn more about our AdBlue Delete and Repair Services for

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VW Golf Mk5 Diesel after performance remap by Kernowsport in Porthtowan Cornwall

VW Golf Mk5 Diesel Remap and DPF Work in Porthtowan

VW Golf diesels are almost bread and butter work for us here at Kernowsport, and for good reason — they’re reliable, well-built, and respond beautifully to a professional remap. This particular Volkswagen Golf Mk5 Diesel came to us in Porthtowan as part of a busy day of four jobs. It needed a performance remap as well as some attention to its EGR and DPF systems. Fortunately, VW and Audi models are among the most predictable vehicles to work on — and almost always connect directly via the OBD port, which makes tuning quick and efficient. Improving Performance and Efficiency Once connected, we ran our standard ECU diagnostics to ensure the vehicle was mechanically sound before applying the new map. From there, it was straightforward — our tuning software safely read and modified the vehicle’s ECU data to unlock extra torque and smoother power delivery. The Stage 1 remap we applied is designed to improve not only acceleration and throttle response but also fuel efficiency, especially at motorway speeds. You can read more about this process on our ECU Remapping in Cornwall page. A Noticeable Difference Behind the Wheel Once the remap was complete, the Golf’s owner took it for a

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Remapped Fiat Abarth 595 performing better on Cornish roads after ECU tune

Fiat Abarth 595 Performance Remap in Porthtowan

The first job of the day in Porthtowan was this brilliant little Fiat Abarth 595 1.4 Turbo, our very first of this specific model — though we’ve tuned dozens of other Fiats over the years. At Kernowsport, we always enjoy working on performance-oriented vehicles, and the Abarth range never disappoints. Small, light, and punchy, this little hot hatch has loads of potential — especially when paired with the right remap. ECU Tuning: When OBD Just Isn’t Enough While the Abarth 595 uses a relatively common Bosch ECU, it turns out it can’t be tuned via the standard OBD port alone. Instead, it requires what’s known as a bench method ECU modification, where the ECU is safely removed and connected directly to our professional tuning equipment. Although this might sound complex, it’s actually one of the safest and most reliable ways to work with an ECU. It allows us to create a complete backup before applying any performance changes — meaning the vehicle can always be restored to factory settings if needed. For this job, we used our Alientech Kess 3 tool, though we also keep our Magic Motorsport Flex available for vehicles that require alternative communication protocols. This flexibility means

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Mercedes Vito Diesel remapped by Kernowsport in Porthtowan Cornwall

Mercedes Vito Diesel Performance Remap in Porthtowan

It’s always a good day when one job turns into four — and that’s exactly what happened when we visited a local company in Porthtowan to carry out some ECU tuning work. Originally, we were there for a single booking, but once the other staff saw what we were doing, three more decided to get their vehicles remapped on the spot! One of those was this Mercedes Vito Diesel, which was in need of both diagnostics and a Stage 1 performance map. Diagnosing Electrical Faults Before the Tune Before starting the remap, we carried out a full vehicle diagnostic check using our advanced tools. The van had recently had a radio installed, and that installation had unfortunately shorted something out — resulting in a whopping 47 fault codes on the ECU! Using our specialist diagnostic systems, we worked through the issues, reducing those 47 codes down to just six. The likely culprits were a blown fuse or a fault in the body control module, both of which we were able to sort out quickly. Our vehicle diagnostics service is designed to identify and resolve problems like this efficiently, saving customers from costly main dealer visits. Stage 1 Performance Map for

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Kernowsport technician performing ECU remap on BMW 220D in Cornwall

BMW 220D Convertible Stage 1 Remap in Cornwall

At Kernowsport, we never know quite what a day on the road will bring — and sometimes, one job turns into several! This BMW 220D Convertible was actually the fourth vehicle of the day in the same location, after word quickly spread that we were nearby. It’s not unusual for customers to stop us while we’re out and about in Cornwall to ask if we can help them too, and today was a perfect example of that. Transforming Performance with a Stage 1 Remap This stunning BMW 220D Convertible came to us in excellent condition and ready for a Stage 1 performance map. From the factory, the 2.0 diesel engine produces around 175bhp, but after tuning, we were able to take that up to an impressive 230bhp. That’s a gain of over 50bhp — a transformation that delivers sharper throttle response, smoother acceleration, and noticeably more mid-range torque. 👉 Learn more about how a Stage 1 ECU remap can transform your car’s performance. Checking for Warning Lights While working on the vehicle, we also took a moment to inspect a few dashboard warning lights the owner had noticed. Fortunately, our diagnostic tools quickly identified the cause — simply a couple

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