Kernowsport Diagnostics & Tuning – Viezu-Approved Mobile ECU Remapping Services in Hayle, Cornwall

DPF and EGR delete with performance remap on Vauxhall Zafira St Austell

Evening ECU Remap and Emissions Solution for Vauxhall Zafira in St Dennis

One of our jobs today took us to St Dennis, just outside St Austell, to help local customer Liam with his rough-running Vauxhall Zafira. He had booked in for an EGR delete, DPF delete, and a custom performance remap — and as always, Kernowsport was happy to work around his schedule and attend in the evening after he finished work. This particular Zafira posed an extra challenge: unlike many vehicles that allow remapping via the OBD diagnostic port, this one required the ECU to be removed and connected directly via cable. While it may look like open-heart surgery, this method is often safer. It allows us to take a full backup of the ECU and gives the flexibility to return the car to its original factory settings if ever needed. Once connected and mapped, the transformation was huge. The Zafira now produces a healthy 200BHP, offering far better throttle response, smoother power delivery, and a noticeably more engaging drive. Liam was a happy man, and we were glad to bring another vehicle back to life in mid Cornwall. At Kernowsport, we specialise in mobile ECU remapping and diesel tuning across Cornwall – including evening and weekend appointments. Whether you’re in

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Seat Ibiza 1.9 TDI being remapped in Redruth by Kernowsport mobile ECU tuning

Seat Ibiza 1.9 TDI Remap in Redruth Delivers Big Power Gains for Local Driver

We recently had the pleasure of visiting Rafe in Redruth, who was looking to get a bit more performance from his reliable Seat Ibiza 1.9 TDI. These diesel engines from the VW-Audi group are known for their tuning potential — and Rafe’s was no exception. With Kernowsport’s custom ECU remap, we were able to take the power up to around 160bhp — a significant gain of nearly 50% over stock. The result? A car that pulls harder, accelerates more confidently, and feels altogether sharper to drive. Despite its age, the Ibiza responded brilliantly to the tuning and Rafe was thrilled with the transformation. As always, we tailor our remaps to the condition of the car and the driver’s needs, ensuring safe, reliable gains without compromising engine health. At Kernowsport, we specialise in mobile remapping services across Cornwall, including Redruth, Camborne, Hayle, and beyond. Whether you’ve got a tired diesel in need of some extra punch or a newer model you want to optimise, we’ve got the tools and experience to deliver results. Why Redruth Drivers Choose Kernowsport: Thinking About Remapping Your Diesel in Redruth? Get in touch with Kernowsport to find out how we can help you unlock more performance

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Audi A5 EGR and DPF delete in Tuckingmill Camborne by Kernowsport mobile ECU service

Fast Audi A5 EGR and DPF Solution in Camborne – Another Happy Kernowsport Customer

Sometimes everything just falls into place. While heading back from a job in Bodmin, we received a call from Andreus in Camborne who had been recommended to Kernowsport by another satisfied customer. His Audi A5 was suffering from a number of issues caused by a failing EGR valve and DPF system. As we were passing nearby on the A30, we were able to stop by his location in Tuckingmill within just 15 minutes. Once on-site, we quickly diagnosed the problem and applied an EGR and DPF delete solution through our custom ECU remapping process. Within the hour, the car was running smoothly again – no more warning lights, no more limp mode, and a very happy owner ready to get back on the road. At Kernowsport, we understand how important fast response times and reliable results are, especially when your car becomes undriveable. We’re proud to offer rapid mobile ECU tuning and fault resolution across Camborne, Redruth, and throughout Cornwall. Whether you’re dealing with a clogged DPF, faulty EGR, or just want more performance from your vehicle, we’re here to help. Why Choose Kernowsport for ECU Remapping in Camborne? Book ECU Remapping in Camborne Today If your vehicle is suffering

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Classic Audi 1.8 turbo ECU remap Cornwall – realistic tuning with Kernowsport

Audi TT Remap in Bodmin – A Reminder That Every Car Is Different

At Kernowsport, we pride ourselves on transparency and realistic expectations — and today’s job in Bodmin was a great example of why that matters. We were called out to remap a 2004 Audi TT 225, a 20-year-old car with 164,000 miles on the clock. The 1.8 turbo engine in the 225 model is already well-tuned from the factory, and while some gains are possible with a decat tune, they tend to be modest — especially on older, high-mileage engines. The owner had hoped for a significant boost in performance, but we advised that the most realistic gain would be in the region of 20–25bhp, depending on engine health and whether the catalytic converter had been removed. As stated in the disclaimer on every page of our website, results from ECU tuning vary from vehicle to vehicle. No two cars are the same — particularly when they’re over two decades old and have lived a full life. Following the tune, the owner felt the car was performing similarly or perhaps slightly worse. We explained this was likely due to the decat not being installed yet. Once removed, the tune will deliver its full potential, but even then, a miracle transformation is

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Ford Transit ice cream van remap and EGR delete in North Country Redruth by Kernowsport

Ford Transit Ice Cream Van and Hyundai Tucson Remapped in Redruth by Kernowsport

Jobs two and three today took us to North Country near Redruth for an interesting pair of vehicles — including our very first ice cream van! The first job was on a 2002 Ford Transit ice cream van fitted with the naturally aspirated 2.4-litre engine. While these older engines don’t offer huge tuning gains, we were still able to increase power from 75bhp to around 115bhp. Alongside the performance bump, we resolved a few engine management issues following an EGR delete, giving this hard-working van a new lease of life. The second job was a more familiar one — a Hyundai Tucson turbo diesel. This vehicle saw a gain of around 40bhp with a custom remap, transforming its acceleration and torque. The improvement in responsiveness was clear on the test drive, and the customer was extremely happy with the results. Most importantly, the ice cream van is now ready to hit the road again, just in time to serve customers at the local car boot sales and community events. At Kernowsport, we love working on all types of vehicles — whether it’s a family SUV or a local business van serving sweet treats to Cornwall’s families. Mobile Remapping in Redruth

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VW Transporter T5 remapped at Heron Refurbishing in Camborne by Kernowsport

VW Transporter T5 EGR Delete and Remap in Camborne – 102BHP to 187BHP with Kernowsport

This was the first of five remapping jobs we had booked in for the day, and it started with a last-minute request the evening before from Andy at Heron Refurbishing in Camborne. His Volkswagen Transporter T5 was in need of some serious help, struggling with hill performance when fully loaded — a common issue with the 102bhp models. We were happy to shuffle our schedule to fit him in first thing at his workshop in Troon. The van had just 133,000 miles on the clock and was in great condition, but it needed more power to keep up with the demands of daily commercial use. After carrying out a full diagnostic, we performed an EGR delete and applied a custom stage one performance remap. By the time we left, the van had gone from 102bhp to a much more capable 187bhp — a massive upgrade that Andy immediately felt. The improvement in torque and driveability was clear from the first test drive, especially on hills and when under load. Andy was thrilled, and now the van performs like it should have from the factory. At Kernowsport, we understand that when your van is your livelihood, it needs to be reliable,

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Stage one remap on Mercedes CLS 350 boosting power to over 300BHP

Mercedes CLS 350 Stage One Remap at A30 Services – Over 300BHP Delivered by Kernowsport

Sometimes jobs come in last minute — and this one was a perfect example. At 4pm, just as we were heading out of Cornwall for a trip to London, we got a call from Simon. He’d just bought a stunning Mercedes CLS 350 and was already looking to unlock more of its potential. We arranged to meet him at a convenient service station along the A30, and within three hours of his initial call, the remap was complete. This stage one remap transformed his car, taking it to well over 300BHP and giving it the kind of performance the CLS chassis truly deserves. While it’s not our usual style to do roadside remaps, we’re always keen to help when we can — and this one turned out brilliantly. Simon was thrilled with the results, telling us the extra power turned his already luxurious car into what he called a “luxury missile”. Smooth, fast, and effortless — exactly what you’d expect from a well-executed Mercedes remap.     Mobile ECU Remapping Across Cornwall and the A30 Whether you’re in Cornwall, heading along the A30, or just need a fast turnaround, Kernowsport offers reliable, professional remapping services where and when you need

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High mileage VW T5 Transporter remapped successfully by Kernowsport in Liskeard

VW T5 Transporter Stage One Remap in Liskeard – Power Doubled by Kernowsport

Another day, another Volkswagen Transporter T5 getting a much-needed performance boost — this time in Liskeard. Anthony, the owner of this particular van, contacted Kernowsport looking to breathe some life into his hard-working 84BHP T5, which was seriously struggling on the hills around Cornwall. Despite the van having clocked a massive 247,000 miles — that’s roughly ten laps of the Earth! — we were confident we could make a noticeable difference. And we did. After a full diagnostic check and applying one of our trusted stage one remaps, we safely and reliably increased the power to 166BHP. That’s nearly double the original output — and the difference on the road was immediate. Anthony was delighted with the result. The van now pulls up hills with ease, feels smoother throughout the rev range, and drives more like a newer model without needing to touch the engine hardware. At Kernowsport, this is exactly what we love doing: bringing tired vans back to life and helping Cornish drivers enjoy their vehicles again — especially when they’ve served well over the years.     ECU Remapping in Liskeard for VW Transporter T5 and More If you’re in Liskeard or anywhere in Cornwall and your

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Vauxhall Vivaro at RWG Engineering Redruth receiving a Stage One remap by Kernowsport

Vauxhall Vivaro Stage One Remap and Emissions Fix at RWG Engineering, Redruth

We were recently called out to help with a 2018 Vauxhall Vivaro at RWG Engineering in Redruth — and this one had a full list of common van troubles. Like many late-2010s Vivaros and similar Peugeot models, it was suffering from a combination of EGR problems, AdBlue faults, and DPF issues. This hardworking van was clearly tired and running rough, and with it being a vital vehicle for the team at RWG, they needed a fast, professional fix. Owner Ross decided to make the most of the visit by having a stage one performance remap done at the same time — a great way to boost reliability and driveability once the emissions faults were resolved. We carried out the work at the Harts Haulage workshop in Pool, where RWG Engineering is based. At Kernowsport, we understand that vehicles like this are tools of the trade — downtime costs money. That’s why we were happy to get to the site by 6PM to make sure everything was sorted and back on the road by morning. The result? A smoother, stronger, and more reliable Vivaro — with a noticeable boost in performance thanks to the custom remap. Mobile Van Remapping and Diagnostics

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Nissan Qashqai remap in Liskeard by Kernowsport

Nissan Qashqai Stage 1 Remap in Liskeard – Fault Fixed and Performance Restored

We were recently contacted by Gary in Liskeard who needed urgent help with his Nissan Qashqai. Another tuner had attempted to remap the vehicle, but the job had gone badly wrong — resulting in multiple error codes and an incomplete remap. The car was struggling with poor driveability, severe turbo lag, and performance that was far below par. When we arrived, we weren’t sure what we’d find. It was possible that the ECU had been left in an unstable or damaged state. At Kernowsport, we’ve seen plenty of cases where poor tuning attempts can create more problems than they solve. Our first step was to perform a full diagnostic scan and reset all existing data on the ECU. Once we had a clean baseline, we applied a proper Stage 1 performance remap, calibrated specifically for smoother throttle response, improved torque delivery, and more usable power across the rev range. After finishing the work, we went out on a test drive with Gary — and the results spoke for themselves. He was absolutely delighted, commenting that the remap had completely transformed the way the car drove. That’s exactly the kind of feedback we love to hear at Kernowsport. It’s why we

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Audi QS5 Adblue Delete in Bodmin

AdBlue Countdown Reset on Audi SQ5 in Bodmin – Emergency Honeymoon Rescue

Today’s work saw us heading to Liskeard, but our morning started with an urgent call from Dave, who was on his honeymoon in Bude. His Audi SQ5 had triggered the dreaded AdBlue countdown warning, which could have left him stranded far from home. Visiting from Bath, Dave was understandably concerned about making the journey back without the vehicle potentially locking him out of starting due to an intermittent AdBlue sensor fault. Not a risk you want to take during a honeymoon! Fortunately, we were already travelling through Cornwall and arranged to meet Dave in Bodmin on our way to Liskeard. Within minutes, we were able to diagnose and reset the AdBlue issue — fast, painless, and with no disruption to their trip. The Audi SQ5 is a brilliant bit of kit and a pleasure to work on. Helping out a couple in need during their special trip made it even more rewarding.     Mobile AdBlue Reset Services Across Cornwall At Kernowsport, we specialise in mobile AdBlue solutions and ECU diagnostics across the county — whether you’re local or just visiting Cornwall on holiday. If you’re experiencing AdBlue countdown faults, intermittent sensor warnings, or are unsure whether you can make

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VW Transporter T5 EGR Delete in Camborne, Cornwall

VW T5 Remap in Troon, Camborne – Performance & Fuel Economy Upgrade

This morning, the KernowSport team was out in Troon near Camborne, Cornwall, to carry out an ECU remap on a stunning VW T5 Transporter. The van’s owner, Matt, had requested a “blend” remap, which is the ideal solution for drivers looking to boost performance without compromising fuel efficiency — particularly useful for older or high-mileage engines. This particular van had over 250,000 miles on the clock, but with Volkswagen’s legendary reliability, we’ve seen similar 2.0 TDI engines still running strong past 400,000 miles. What We Did: Matt was a pleasure to deal with, and it’s always rewarding to help a well-maintained van stay road-ready and running better than ever. This visit is another example of how Kernowsport’s mobile tuning service is helping drivers across Cornwall improve performance, reliability, and fuel economy.     Why Choose Kernowsport for VW Remaps in Cornwall?   Whether you’re in Troon, Camborne, Redruth, Truro, or anywhere in Cornwall, we bring expert ECU tuning to your door.     Book Your VW T5 Remap Today Want more performance and better fuel economy from your van? Get in touch with Kernowsport, Cornwall’s trusted ECU remapping specialists. 📍 Local to Troon, Camborne, Redruth, and beyond📞 Call or message

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