Kernowsport Diagnostics & Tuning – Viezu-Approved Mobile ECU Remapping Services in Hayle, Cornwall

Range Rover Evoque 2.0D parked at Hewaswater Engineering for AdBlue countdown fix.

Range Rover Evoque AdBlue Countdown Fixed in Hewaswater, Cornwall

This afternoon we took a quick trip out to Hewaswater Engineering, near St Austell, to resolve an AdBlue countdown fault on a Range Rover Evoque 2.0D. We’ve seen a lot of these systems playing up recently—mostly on 2016–2017 models—so when this 2018 Evoque with 77k miles showed the same symptoms, we knew exactly what we were dealing with. When Kess Won’t Talk… Flex Steps In Normally, we rely on our faithful Alientech Kess tools for Evoque AdBlue and ECU work.But this one threw us a curveball—Kess simply couldn’t identify the ECU properly. That’s where having multiple tuning and diagnostic tools becomes invaluable. Enter the Magic Motorsport Flex Tool While we often remove the ECU and work on the bench, this time we decided to try our Magic Motorsport Flex, and it handled the job perfectly. The Flex is particularly strong with: Whereas our Kess 3 kit is the bread-and-butter tool for day-to-day remapping and AdBlue mapping, the Flex fills in the gaps on vehicles that are more selective or harder to communicate with. Fast, Clean, Reliable Results The Flex tool made short work of the AdBlue countdown issue. One major advantage is the excellent real-time feedback it provides during the

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Nissan Navara back on the road after AdBlue repair by KernowSport.

Nissan Navara AdBlue Repair in Longrock – Another 4×4 Back on the Road

At KernowSport, we get to work on all sorts of rugged 4x4s—Ford Rangers, VW Amaroks, Subarus and plenty more. Although we don’t see quite as many Nissan Navaras, we’re always keen to help Cornwall’s pickup owners keep their vehicles performing at their best. Recently, a customer in Longrock contacted us with an AdBlue countdown warning on his Nissan Navara. With the vehicle at risk of going into limp mode, he needed a quick and reliable fix. Despite the onset of a proper Cornish winter—bleddy freezing, rain sideways!— we grabbed a warm coat, fired up the diesel heater in our trusty mobile workshop (the faithful Ducato), and headed out to get the job done. A Fast, Effective Navara AdBlue Solution This AdBlue fault turned out to be one of the quicker ones. Within an hour, we had the Navara diagnosed, reset, and back on the road without countdown warnings or AdBlue performance issues. Whether it’s AdBlue faults, DPF problems, ECU diagnostics, or general 4×4 performance checks, our mobile service covers Longrock, Penzance, Hayle, St Ives, Helston, Redruth, and beyond. Why Cornwall 4×4 Owners Choose KernowSport If your 4×4 is showing warning lights, countdown notices, or performance loss, don’t put it off—early

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Kernowsport mobile ECU tuning service reaching rural locations in Cornwall.

Ford Transit Custom AdBlue & DPF Delete in Troon, Camborne

Our second job of the day was another Ford — this time a 2017 Transit Custom Diesel. These vans are among the most popular we see at Kernowsport, and while some are a pleasure to work on, others can be a real challenge depending on the year! The pre-2019 Transit Customs are relatively quick and simple to remap and tune. The post-2019 models, however, are a different story — their ECUs are locked by the manufacturer, meaning they often have to be removed and sent to Magic Motorsport in Europe for unlocking before we can begin any work. Thankfully, this 2017 example fell into the easy category. In fact, it turned out to be one of the fastest AdBlue and DPF delete jobs we’ve ever done, taking less than 20 minutes from start to finish — a new Kernowsport record! 🔧 The Job – AdBlue and DPF Delete This Ford Transit Custom belonged to a local customer from Troon near Camborne, whose trusted garage had recommended us after working with Kernowsport several times before. The van was suffering from AdBlue and DPF faults, causing warnings and reduced performance. The plan was for the garage to physically remove the DPF, while

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Ford Transit Connect 1.5D at Kernowsport in Redruth Cornwall for AdBlue and DPF repair.

Ford Transit Connect AdBlue & DPF Fix in Redruth

We seem to be seeing a lot of Ford Transit Connects lately at Kernowsport, most fitted with the 1.5D engine — and most suffering from the same two culprits: AdBlue and DPF (Diesel Particulate Filter) issues. This particular van was a local tradesman’s workhorse from Redruth, brought in after ongoing warning lights made it difficult to keep on the road. In fact, we’ve had so many of these recently that even a main dealer sent one our way (we’ll be polite and not name names!). 🚐 Common Problems with the Ford Transit Connect 1.5D It’s no secret that 2018–2020 Ford vans — especially the Transit Connect, Transit Custom, and Transit Courier — are prone to AdBlue system faults and DPF blockages. These issues can lead to: When combined, they can quickly take a reliable work van off the road — which is never ideal when it’s your livelihood. At Kernowsport, we offer DPF cleaning, AdBlue delete, and ECU remapping to fix these problems at the source.👉 Learn more about how we do this on our AdBlue Delete page and DPF Delete & Cleaning service. ⚙️ The Redruth Van Fix – ECU Access Challenges Ford didn’t make life easy for us

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Vauxhall Combo 1.5D AdBlue no-start fix in Penryn by Kernowsport Cornwall.

Vauxhall Combo AdBlue No-Start Fixed in Penryn

Another day, another Stellantis-based van with an AdBlue issue — one of the most common problems we see here at Kernowsport. This Vauxhall Combo 1.5D from Penryn came to us with the dreaded AdBlue no-start warning, something we’ve seen dozens of times before. The same problem affects a whole family of vans built under the Stellantis group, including the Peugeot Partner, Citroen Berlingo, and Fiat Doblo — all sharing the same Renault-derived 1.5D engine and ECU platform. 🔧 Common Stellantis AdBlue Issues The AdBlue systems on these vehicles are notoriously unreliable. Owners often experience: Even when the AdBlue tank is full, the car can still go into no-start mode, leaving drivers stranded. At Kernowsport, we specialise in resolving these problems properly — at the ECU level — ensuring the fix is permanent and not just a temporary reset. You can learn more about how we do this on our AdBlue Delete & Repairs page. 🛠️ The Penryn Combo Fix This particular 2019 Vauxhall Combo had been problematic for months, throwing up repeated AdBlue warnings before finally refusing to start altogether. We’ve done so many of these that we could probably remove the ECU blindfolded! Thankfully, it’s one of the easier

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Jaguar XE Diesel AdBlue no-start fixed in Launceston by Kernowsport Cornwall.

Jaguar XE AdBlue No-Start Fixed in Launceston

At Kernowsport, we often get calls for help — especially when customers are facing urgent AdBlue issues. Whether it’s a countdown warning or a complete no-start problem, these faults can bring life to a standstill, especially for people who rely on their cars for work, school runs, and daily errands. This weekend’s job was exactly one of those cases. Late on Saturday night, we received a call from a worried Jaguar XE owner in Launceston, whose car displayed a dreaded “46 miles until no-start” message. With a long commute to Davidstow for work and no backup vehicle, the situation was urgent. 🔧 Emergency AdBlue Fix in Launceston By Sunday morning, we were on the road — a 160-mile round trip from our base in Hayle — ready to get this customer back on track. Launceston is one of Cornwall’s more isolated towns, and without a working car, getting to work or running errands becomes nearly impossible. That’s where our mobile AdBlue repair service comes in — we bring the workshop to you. We’ve worked on plenty of Jaguar AdBlue systems, and they’re usually straightforward to fix. But this Jaguar XE Diesel decided to keep us on our toes. The ECU

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Stage 1 ECU remap in progress on VW Crafter at Kernowsport workshop.

VW Crafter Camper Van DPF Fix, AdBlue & Stage 1 Remap in Cornwall

Our first customer of the day was Chris, who made the trip all the way from Bude to visit us at Kernowsport with his immaculate 2017 VW Crafter camper conversion. We see a lot of Volkswagens across Cornwall — from Caddys to Transporters — but this Crafter really stood out. With just 30,000 miles on the clock, it was in near-perfect condition. Unfortunately, like many low-mileage vans, it was suffering from some DPF (Diesel Particulate Filter) issues, which are all too common on vehicles that spend more time cruising locally than doing longer regeneration runs. ⚙️ Diagnosing and Fixing the DPF Issue At Kernowsport, we have a comprehensive set of diagnostic tools that allow us to accurately identify and resolve DPF problems.For Chris’s Crafter, the issue was clear — the DPF wasn’t regenerating properly, causing power loss and excessive warning lights. We carried out a DPF clean and software correction to restore full exhaust flow and prevent future blockages. If your Crafter or Transporter is suffering from similar issues, learn more about our: 💪 Extra Power for Cornish Hills – Stage 1 Remap Chris also decided to make the most of his visit by opting for a Stage 1 performance

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AdBlue countdown fault being diagnosed on Vauxhall Combo 1.5D using professional tuning tools.

Vauxhall Combo 1.5D AdBlue Delete in Carharrack

Another day, another AdBlue delete at Kernowsport! We’re seeing more and more Vauxhall Combo, Citroën Berlingo, Peugeot Partner, and Fiat Doblo vans with AdBlue problems — and it’s easy to see why. These vans all share the same Stellantis 1.5D engine, which is becoming notorious for AdBlue system faults even at low mileages. This particular Vauxhall Combo 1.5D, based in Carharrack, came to us with a no-start issue after the dreaded “AdBlue countdown expired” message. For a work van, that’s more than just inconvenient — it means lost income. ⚙️ Why AdBlue Problems Are So Common in These Vans The 1.5D engine, fitted across Vauxhall, Peugeot, Citroën, and Fiat vans, seems especially prone to AdBlue system failures. We’ve seen issues occur with as little as 40,000 miles on the clock. Common symptoms include: Even when serviced correctly, these systems can fail due to sensor crystal build-up or electrical faults. That’s why AdBlue deletes are one of our most requested services. If you’re having similar issues, check out our AdBlue Delete Services to learn how we can help. 🧰 Quick Fix, Professional Service At Kernowsport, we’ve worked on so many of these Stellantis-based vans that we could practically remove their ECUs

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VW Transporter T6 receiving AdBlue repair by Kernowsport at Kingsley Village Cornwall.

AdBlue Fixes for Citroën Berlingo & VW Transporter T6 Across Cornwall

At Kernowsport, we know that AdBlue issues can strike at the most inconvenient times — especially when your vehicle is counting down the miles to a complete no-start condition. Today we were called out to two last-minute AdBlue panic jobs in Cornwall: Both drivers were understandably concerned — but thanks to our specialist tools and experience with AdBlue delete and repair services, we were able to get both vehicles sorted quickly and back on the road the same day. ⏱️ Why You Shouldn’t Ignore the AdBlue Countdown If you see an AdBlue countdown warning, it’s essential to act fast. Once that countdown hits zero, your vehicle will refuse to start until the fault is fixed — which can be disastrous if you rely on your car or van for work. Our advice at Kernowsport is simple: “Don’t wait. If topping up the AdBlue tank or flushing the sensor doesn’t solve the issue, get it checked professionally as soon as possible.” We’ve seen many cases where a 1,000-mile countdown suddenly drops to zero without warning. Modern vehicles, especially Citroën, Peugeot, VW, and Ford diesels, are particularly sensitive to AdBlue system faults. Learn more about our AdBlue Delete and Repair Services for

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ABS sensor diagnosis and repair on VW Sharan in Cornwall

VW Sharan AdBlue Fix and ABS Diagnosis in Carnon Downs

At Kernowsport, we often help visitors to Cornwall get back on the road quickly when unexpected vehicle issues strike during their holiday. This recent job involved a VW Sharan 2.0 TDI staying at Carnon Downs Holiday Park, where the owner, Jo, had been struggling with persistent AdBlue system faults. Diagnosing the AdBlue System Fault Jo had first contacted us back in July after multiple failed attempts elsewhere to resolve her AdBlue issue. By the time we arrived, the Sharan’s dashboard was showing the dreaded “No Start in 100 miles” countdown — something no driver wants to see while away from home. Fortunately, we were finishing up another job in Porthtowan, so it was just a short trip over to Carnon Downs. Once there, our diagnostic tools confirmed that the AdBlue system had a fault that could be corrected on-site. 👉 Learn more about how we fix these systems on our AdBlue Delete and Repair page. Uncovering an ABS Sensor Problem While working through the diagnostics, we noticed that the Sharan had multiple warning lights on the dashboard. Jo suspected they were all related to the AdBlue issue, but further investigation revealed a faulty ABS sensor as a separate problem. This

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VW Caddy Maxi in Carharrack at Kernowsport workshop for DPF and AdBlue fix

VW Caddy AdBlue & DPF Fix with Performance Remap in Carharrack

At Kernowsport, we’ve worked on countless VW Caddys, and we never get tired of them. They’re practical, reliable, and always respond well to a tune. This particular job was in Carharrack, where we looked at an ex-British Gas VW Caddy Maxi M44 2.0 TDI that was suffering from AdBlue and DPF issues. Diagnosing the DPF Problem DPF problems can be some of the most frustrating issues for vehicle owners. A blocked DPF doesn’t just cause reduced performance — it also creates backpressure that can lead to multiple fault codes, warning lights, and other knock-on engine issues. In this case, our diagnostic equipment showed the DPF soot reading was at around 50% of its lifespan. That meant a DPF clean would be effective, restoring the filter without the need for costly replacement. After the usual plumes of smoke during cleaning, the Caddy was back to driving like new, with smooth power delivery and no backpressure issues. Stage 1 Remap for Better Performance The owner also decided to take the opportunity to carry out a Stage 1 ECU remap. With the extra weight the van regularly carried, a performance tune made perfect sense. The result? Noticeable improvements in power, torque, and drivability,

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Nissan Navara prepared for European road trip after AdBlue solution in Wadebridge Cornwall

Nissan Navara AdBlue Fix in Wadebridge

At Kernowsport, we’re no strangers to helping drivers keep their adventures on track. Recently, we received a call from Lisa, whose Nissan Navara had developed an AdBlue countdown fault while staying at a campsite near Wadebridge. Lisa and her partner were preparing for an incredible road trip across Europe, with plans to tour through Romania — but their Navara wasn’t going to get very far with the countdown threatening to disable the vehicle. AdBlue Fix for the Nissan Navara The morning we arrived, Cornwall treated us to a crisp, cold start. The countryside setting of their campsite was stunning, but the Navara needed attention before the journey could continue. Luckily, this particular Navara was one of the more straightforward AdBlue delete jobs. Within a short time, we had resolved the issue and ensured the vehicle was running reliably again. 👉 If you’re experiencing similar issues, our AdBlue delete service covers everything from Nissan 4x4s to Mercedes cars and even commercial vans. Ready for the Road Ahead With the AdBlue system issue sorted, Lisa and her partner were able to continue preparing for their European adventure with peace of mind. It’s always satisfying to know we’ve played a part in helping

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